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Connector Overmold Cable Assembly

A Connector Over mold refers to a manufacturing process used in the production of electrical connectors. It involves encasing the connector with a protective layer of material, typically plastic or rubber, through an injection molding technique. This process not only enhances the durability and reliability of the connector but also provides insulation against moisture, dust, and other environmental factors.

The Connector Over mold plays a crucial role in ensuring secure connections between various electronic components. By encapsulating the connector with a molded layer, it helps prevent any potential damage caused by external forces such as vibrations or accidental impacts. Additionally, this over mold acts as a barrier against corrosion and extends the lifespan of the connector.

In terms of design flexibility, Connector Over molding offers numerous possibilities. Manufacturers can choose from different materials and colors to match specific application requirements or branding preferences. The over mold can be customized to include additional features like strain relief for cable connections or keying options for proper alignment during assembly.

Furthermore, Connector Over molding contributes to cost-effectiveness in production processes. With its ability to combine multiple parts into one integrated component, it reduces assembly time and simplifies overall manufacturing operations. Moreover, by providing protection against harsh environments and mechanical stressors that could potentially lead to failures or malfunctions, it minimizes maintenance costs and improves product longevity.

Connector Overmold Assembly

1000+ Sets Custom Overmold Connectors Tools
As an experienced manufacturer of over-mold cable, Hooha Harness has over 20 years of experience in manufacturing all kind of overmold Connectors, which are widely used for the connection of consumer electrics, medical, safety, cars and heavy trucks etc. Until now, we have developed thousands of overmold tools for mang kinds of connectors.

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Why Choose Us?

200+ professional skill people work for your projects

20+ Years Focus one Wire Harness Assembly

6000+ Project Cases Experience

6,000,000pcs Wire Harness Capacity per Year

IPC/WHMA-A-620 Standard

1000+ Overmold Developing Tools Experience

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Connector Overmold Cable Assembly Cases

USB Connectors

Custom overmold tools for USB cable A type, B type, C type, Mini USB, Micro USB, male and female, straight and right angle, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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D-sub Connectors

Custom connector overmold tools for DB 9p, 15p, 25p, 26p, 37p, etc., male and female, straight and right angle, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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DC Power Connectors

Custom overmold tools for DC 5521, 5525, 3.5mm, male and female, straight and right angle, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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AMP connector

Custom overmold tools for TE AMP Superseal 1.5 series connector, male and female, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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Molex connector

Custom overmold tools for Molex 5557/5559, 43020/43025 series connector, male and female, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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Trailer SAE connectors

Custom overmold tools for Trailer SAE connector 1P, 2P, 3P, 4P, 5P, male and female, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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Power Connectors

Custom overmold tools for power connectors, current rate over 130A max, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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OBD II connectors

Custom overmold tools for OBD II connector, male and female, straight and right-angle, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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Other Special Connectors

Custom overmold tools for other special connectors, like sensors, battery, medical, etc., over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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Data Cable connectors
You can see that most of data cable connectors always overmolding it, why? because it could provide a protective layer around the connector, ensuring its durability and longevity. Also overmolding enhances the overall strength and stability of the connector assembly. Furthermore, overmolded connectors provide improved strain relief by distributing stress along a larger area. This prevents excessive bending or pulling at vulnerable points where cables meet connectors, reducing the risk of wire breakage or signal loss.
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AMP 1.5 Superseal Connectors
This AMP 1.5 superseal series connectors are widely used in many kind of industries, especially in automotive, connector itself also are waterproof type, by adding a overmold, it will increase its wateproofing grade, we have 2p, 3p, 4p, 5p male and female plug overmold tools, this could help you save the developing costs when you chosse this series connectors in your products.
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OBD II Connectors
OBD are widely used technology in the automotive aftermarket. It plays a crucial role in diagnosing and troubleshooting system problems within vehicles, allowing for efficient repairs and maintenance and upgrade auto hardware, it provide a interface to connect the vehicle's brain. By overmolding its plug, it could provide durable connections with the out devices.
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Power Connectors
Overmolding for both DC and AC power connectors are designed to not only provide an additional layer of protection against mistouch electric incidents, but also offer a durability to withstand various environmental factors such as temperature fluctuations, moisture exposure, and mechanical stress.
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Materials
Polyvinylchloride (PVC)
Polyurethane (PU)
Thermoplastic elastomer (TPE)
Thermoplastic polyester elastomer (TPEE)
Thermoplastic vulcanizate (TPV)
Silicone
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Widely Application
Patient monitoring systems
Robotic systems and control cables
Avionic systems
Guidance and control systems
Military equipment
Automotive components
Telecommunications relays
Solar panel connectors and battery systems
Heavy agricultural equipment
The possibilities for applications of over-molded cable assemblies are endless. Due to their versatility, these components can be found in a wide range of industries, making them an essential part of the ever-changing industrial landscape.
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How to Custom Your Wiring Harness

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FAQ

1. How to customized my own products?

Send your sample or drawing/schematic requests → Feedback with quotation(1~3days) → Confirm quotation and make deposit payment → Make overmold if needed (7 days) → Mold test → Making samples(1~3 days) → Samples test(Approval) → place order for Mass production(2~3weeks) → Quality checking → Packing → Delivery → After Service → Repeat Order.

2. Can you provide us with samples?

We specialize in customized designs and made Samples are available free of charge(Value below $5.00 per unit, final costs depend on real needs) Sample lead time 3~10 working days

3. What delivery time for the regular order?

We deliver quality products on time every time, within 30 days of receiving confirmed orders. We support customers picking up goods from our factory directly.

4. What payment do you support?

T/T, Credit Card, and PayPal are available.

5. Can you help export goods to us?

We support Door-to-Door Delivery Services, small packages by Express like DHL, FedEx, UPS, etc. large volume shipping by air, sea, and train. We support customs and tax clearance, and small value no customs duties.

6. What is the warranty policy?

After Sales Service:Continuous and satisfactory service for repair or replacement, Strong support for failure analysis. Warranty Time:1~3 years.

7. HelpBuy Support:

If you require procurement assistance from other factories and consolidation of all goods into a single batch shipment, we can offer our buying service to help facilitate the process and ensure proper packing for shipping to your location.

8. Warehouse Support:

You order from us but do not require all goods to be shipped at once, we are able to assist in separating multiple batches according to your preference and ship them to you in any desired quantity.

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HOOHA WIRE AND CABLE PRODUCTS

Hooha Harness is a leading contract manufacturer dedicated to providing custom wire harnesses, over-mold cables, DC power cables, and wire & cable harness assembly service.