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Overmold Cable Assembly

Molded cable assembly Connector Overmold is a common electronic assembly encapsulation technique used to protect cable attachment points and connectors. It works by covering the connectors and connection points with a durable plastic or rubber material, creating a complete protective layer to protect the connectors from moisture, dust, vibration and physical damage.

This kind of connector overmolding is usually made through an injection molding process. Its material has good elasticity and flexibility, which can effectively reduce the stress on the cable when it is bent, stretched or twisted, and prevent the cable from cracking or the connection from loosening. The overmolded design of the connector can reduce stress concentration around the connector, extend the service life of the cable, and improve the stability and reliability of the connection.

This kind of connector overmolding usually has good sealing properties, which can prevent moisture and dust from entering the interior of the connector, thus protecting the cable connection points from corrosion and damage. They also provide additional protection against physical shock or vibration in harsh environments.

In general, connector overmolding is a key electronic component packaging technology that provides important protection and support for cable connectors and ensures the normal operation of electronic equipment. They play an important role in various industries, providing the necessary stability and reliability for cable connections.

Overmold Cable Assembly

20+ Years Professional Custom Overmold Cable
As an experienced manufacturer of over-mold cable, Hooha Harness has over 20 years of experience in manufacturing all kind of overmold cables, which are widely used for the connection of consumer electrics, medical, safety, cars and heavy trucks etc. Until now, we have developed thousands of overmold tools for connectors, strain relied and enclosure box, etc.

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Why Choose Us?

200+ professional skill people work for your projects

20+ Years Focus one Wire Harness Assembly

6000+ Project Cases Experience

6,000,000pcs Wire Harness Capacity per Year

IPC/WHMA-A-620 Standard

1000+ Overmold Developing Tools Experience

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Overmold Cable Assembly Cases

USB cable

Custom overmold tools for USB cable A type, B type, C type, Mini USB, Micro USB, male and female, straight and right angle, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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Telephone cable

Custom overmold tools for RJ45 and RJ11, male and female, straight and right angle, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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DC power cords

Custom overmold tools for DC 5521, 5525, 3.5mm, male and female, straight and right angle, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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AMP connector

Custom overmold tools for TE AMP Superseal 1.5 series connector, male and female, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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Molex connector

Custom overmold tools for Molex 5557/5559, 43020/43025 series connector, male and female, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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Trailer SAE connectors

Custom overmold tools for Trailer SAE connector 1P, 2P, 3P, 4P, 5P, male and female, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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LED light Connectors

Custom overmold tools for LED light 2 pin waterproof connector with cable, male and female, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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M8 connectors

Custom overmold tools for M8 Series connector 2P, 3P, 4P, 5P and 6P, male and female, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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Strain Relief

Custom overmold tools for cable strain relief, grommet, \\\"Y\\\" junction, \\\"T\\\" junction, over-mold materials support PVC 45P and 60P, color support black, white, red, yellow, etc.

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Enclosure Strain Relief
The sharp exit point from an enclosure poses a risk of failure for electronic cables. Hooha Harness work with our customera to developed numerous strain relievers specifically designed to safeguard the cable against bend failure.
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Connector Strain Relief
The connectors in an assembly are often components that undergo high cycles. Hooha Harness specializes in collaborating with our customers to design strain reliefs for connectors, and we currently possess a vast collection of existing molds. Ensuring proper strain relief for the cable exit from a connector is crucial in order to prevent conductor failure.
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Cable Splitter
The overmolding of cable conductors is often necessary, whether referred to as splitters, breakouts, "Y" junctions or "T" junctions. Hooha Harness specializes in designing these splitters for medical, industrial control and military applications. Additionally, we have existing tooling that may be suitable for your specific needs.
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Plastic Enclosure
In various industrial sectors, plastic parts play a crucial role in shaping a wide range of enclosures. These enclosures serve as protective coverings or housings for different products and equipment. Hooha Harness specializes in collaborating with customers to design and manufacture custom-shaped enclosures.
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Materials
Polyvinylchloride (PVC)
Polyurethane (PU)
Thermoplastic elastomer (TPE)
Thermoplastic polyester elastomer (TPEE)
Thermoplastic vulcanizate (TPV)
Silicone
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Widely Application
Patient monitoring systems
Robotic systems and control cables
Avionic systems
Guidance and control systems
Military equipment
Automotive components
Telecommunications relays
Solar panel connectors and battery systems
Heavy agricultural equipment
The possibilities for applications of over-molded cable assemblies are endless. Due to their versatility, these components can be found in a wide range of industries, making them an essential part of the ever-changing industrial landscape.
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How to Custom Your Wiring Harness

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FAQ

1. How to customized my own products?

Send your sample or drawing/schematic requests → Feedback with quotation(1~3days) → Confirm quotation and make deposit payment → Make overmold if needed (7 days) → Mold test → Making samples(1~3 days) → Samples test(Approval) → place order for Mass production(2~3weeks) → Quality checking → Packing → Delivery → After Service → Repeat Order.

2. Can you provide us with samples?

We specialize in customized designs and made Samples are available free of charge(Value below $5.00 per unit, final costs depend on real needs) Sample lead time 3~10 working days

3. What delivery time for the regular order?

We deliver quality products on time every time, within 30 days of receiving confirmed orders. We support customers picking up goods from our factory directly.

4. What payment do you support?

T/T, Credit Card, and PayPal are available.

5. Can you help export goods to us?

We support Door-to-Door Delivery Services, small packages by Express like DHL, FedEx, UPS, etc. large volume shipping by air, sea, and train. We support customs and tax clearance, and small value no customs duties.

6. What is the warranty policy?

After Sales Service:Continuous and satisfactory service for repair or replacement, Strong support for failure analysis. Warranty Time:1~3 years.

7. HelpBuy Support:

If you require procurement assistance from other factories and consolidation of all goods into a single batch shipment, we can offer our buying service to help facilitate the process and ensure proper packing for shipping to your location.

8. Warehouse Support:

You order from us but do not require all goods to be shipped at once, we are able to assist in separating multiple batches according to your preference and ship them to you in any desired quantity.

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HOOHA WIRE AND CABLE PRODUCTS

Hooha Harness is a leading contract manufacturer dedicated to providing custom wire harnesses, over-mold cables, DC power cables, and wire & cable harness assembly service.