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Custom Wire Harness Assembly

Custom Wire Harness Assembly


Custom Wire Harness Assembly refers to a tailored electrical wiring system designed to meet specific requirements and applications. This assembly typically organizes wires, cables, and other electrical connectors together to simplify installation, reduce space usage, and enhance the reliability and performance of electrical systems. Custom Wire Harness Assemblies are commonly used in various fields, including automotive, aerospace, home appliances, industrial equipment, and communication devices.


Key Features:


1.Tailored Design: Custom wire harness assemblies are designed specifically to meet the unique requirements of each application, ensuring optimal fit and functionality.

2.High-Quality Materials: Made from premium materials to ensure durability, flexibility, and long-term performance.

3.Space Efficiency: Organized wiring reduces clutter and maximizes space efficiency in complex electrical systems.

4.Enhanced Reliability: Provides secure and reliable connections, reducing the risk of electrical failures and improving overall system reliability.

5.Simplified Installation: Pre-assembled harnesses simplify the installation process, saving time and reducing labor costs.

6.Versatility: Suitable for a wide range of applications, including automotive, aerospace, home appliances, industrial equipment, and communication devices.

7.Compliance with Standards: Manufactured to meet industry standards and regulations, ensuring safety and compatibility with various systems.


Applications:


1.Automotive Industry: Custom wire harness assemblies are extensively used in vehicles for connecting various electrical components such as engines, lights, sensors, and infotainment systems, ensuring reliable performance and ease of maintenance.

2.Aerospace Industry: These assemblies are critical in aircraft for connecting avionics, communication systems, and other essential electrical components, contributing to the safety and efficiency of aviation operations.

3.Home Appliances: Custom wire harnesses are used in household appliances like refrigerators, washing machines, and ovens to connect internal components, enhancing the functionality and reliability of these devices.

4.Industrial Equipment: In industrial settings, wire harness assemblies connect machinery and equipment, facilitating efficient operation and minimizing downtime due to electrical failures.

5.Telecommunications: They are used in communication devices and systems to ensure stable and efficient connectivity, supporting the smooth operation of telecommunication networks.

6.Medical Devices: Custom wire harnesses are utilized in medical equipment to connect various sensors, monitors, and control systems, ensuring precise and reliable operation in critical healthcare applications.

7.Consumer Electronics: These assemblies are essential in consumer electronics such as computers, gaming consoles, and smartphones, providing organized and efficient internal wiring solutions.

8.Renewable Energy Systems: Custom wire harnesses are used in solar panels, wind turbines, and other renewable energy systems to connect electrical components, supporting sustainable energy generation and distribution.


Advantages of Using Custom Wire Harness Assembly


1.Improved Efficiency: Custom wire harness assemblies are designed to fit specific applications perfectly, which simplifies the installation process and reduces assembly time, leading to increased efficiency.


2.Enhanced Reliability: By using high-quality materials and precise manufacturing processes, custom wire harnesses provide reliable connections, reducing the risk of electrical failures and improving overall system performance.


3.Space Optimization: Custom assemblies organize wires and cables neatly, reducing clutter and saving space, which is particularly important in compact or complex systems.


4.Cost Savings: Pre-assembled wire harnesses reduce the need for extensive manual wiring, lowering labor costs and minimizing the risk of errors during installation.


5.Customization: These assemblies can be tailored to meet specific requirements, ensuring compatibility with various components and systems, and allowing for greater design flexibility.


6.Enhanced Safety: Custom wire harnesses are designed to meet industry standards and regulations, ensuring safe operation and reducing the risk of short circuits, electrical fires, and other hazards.


7.Simplified Maintenance: With organized and labeled wiring, custom wire harnesses make it easier to troubleshoot and maintain electrical systems, reducing downtime and maintenance costs.


8.Versatility: Suitable for a wide range of applications across different industries, from automotive and aerospace to consumer electronics and medical devices.


Custom Wire Harness Assembly

  • Custom wire harness Assembly


    IPC/WHMA-A-620 Standard Contract Manufacturer

    Hooha Wire and Cable Products Company is a leading provider of customized wire harnesses, wire and cable harness assembly, and over-mold cable assembly solutions. With our extensive expertise in the field.


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Why Choose Us?

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200+ professional skill people work for your projects

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20+ Years Focus one Wire Harness Assembly

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6000+ Project Cases Experience

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6,000,000pcs Wire Harness Capacity per Year

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IPC/WHMA-A-620 Standard

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1000+ Overmold Developing Tools Experience

Custom Wire Harness Assembly Cases

Automobile wire harness
Automobile wire harness
We specialize in providing custom assembly services for automobile wire harnesses. With years of experience, we have developed a deep understanding of the complexities involved in manufacturing wire harnesses for automobiles. From design and prototyping to production and testing, we ensure that every step is meticulously executed to deliver high-quality products.
Telecome wire harness
Telecome wire harness
Telecom wire harness refers to a specialized assembly of cables, wires, and connectors used in the telecommunications industry. In telecom applications, wire harnesses are designed to connect various components such as switches, routers, modems, antennas, and other devices. They provide a neat and organized solution for managing the complex network of cables required for transmitting voice, data, and video signals.
Industrial wire harness
Industrial wire harness
Industrial wire harness is a complex assembly of wires, cables, and connectors that are used to transmit electrical power or signals in various industrial applications. These harnesses are designed to withstand harsh environments and extreme temperatures while ensuring reliable performance. They can be found in a wide range of industries including outdoor, producing reuipment, chemical device, security equipment, and more.
Commercial vehicles wire harness
Commercial vehicles wire harness
The commercial vehicles wire harness is a wiring system used in commercial vehicles, such as trucks, vans, and buses. it is a complex network of wires, connectors, terminals, and protective sleeves that are carefully designed to withstand harsh operating conditions. It plays a crucial role in transmitting power and signals between different components like the engine control unit (ECU), lights, sensors, audio systems, navigation systems, and more.
EV (electric vehicles) wire harness
EV (electric vehicles) wire harness
An EV wire harness is a crucial component in electric vehicles that connects various electrical and electronic components, such as batteries, motors, sensors, and controllers. It consists of multiple wires bundled together with connectors at both ends to ensure proper communication between the different parts of the vehicle\\\'s electrical system.
UTV/ATV wire harness
UTV/ATV wire harness
The UTV/ATV wire harness is an essential component that plays a crucial role in the electrical system of utility terrain vehicles (UTVs) and all-terrain vehicles (ATVs). This specialized wiring assembly serves as a central nervous system, connecting various electrical components and ensuring seamless communication between them.
Medical wire harness
Medical wire harness
In the healthcare industry, precision and reliability are of utmost importance. Medical wire harnesses play a crucial role in maintaining the integrity of electrical connections within medical devices such as patient monitors, diagnostic equipment, surgical instruments, and imaging systems. They provide a secure pathway for transmitting signals, power supply, and data transfer between different components.
Consumer electronics wire harness
Consumer electronics wire harness
In today\\\'s technologically advanced world, consumer electronics have become an integral part of our daily lives. From smartphones and tablets to televisions and gaming consoles, these devices rely on intricate wiring systems to transmit power and data efficiently. The wire harness acts as a central nervous system, enabling the smooth flow of electricity between different parts of the device.
Others wire harness
Others wire harness
Whether you require wire harnesses for industrial machinery or consumer electronics, etc., we have the capabilities and expertise necessary to fulfill your specific requirements. Contact us today for a personalized consultation on how we can assist you in customizing your ideal wire harness solution.
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  • Work with Main Connector Brand

    We closely work with connector brand including: TE, Molex, JST, Aptiv, Amphenol, Yazaki, Hirose, Sumitomo, Bosch, Escubedo, Fep, Fuji, Lear, Furukawa, Hirschmann, I-pex, ITT, JAE, KET, KUM, Kostal, NT, DuPont, etc. we also provide  those connector Chinese equivalents if they have.


  • Large Quantity in Stock

    Wire gauges: 32 AWG to 2/0 AWG (0.03mm² to 67mm²)

    Wire Style in Stock: UL series: 1007, 1015, 1569, 1571, 3266, 1851, 1330, 1331, 1332, 1061, 1430, 3312, 1180, 3135, 2725, 2464, 2468, etc. Auto wires: AVS, AVSS, TXL, GXL, SXL, etc.

    Wire Color: red, black, white, yellow, green, blue, orange, purple, and dual colors.

    Wire and Cable Jacket: PVC, PU, TPE, TPU, TPEE, Teflon, Silicone, etc.

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  • Automatic Wire Cutting, Stripping, Tinning and Crimping Terminals

    2 sets of large size wire crimping machines

    5 sets of automatic machines

    14 sets of Wire and cable jacket stripping machines

    26 sets Semi-automatic terminal cripming machines


  • Overmold

    12 sets of molding machines

    1000+ custom connector overmold, Strain Relief, grommets, enclosures

    20+ Years Custom experience

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  • Assembly

    200+ professional Skilled people work for your projects;

    Small order quantity more flexible;

    Automatic and manual soldering any type of connectors;

    IPC/WHMA-A-620 Standard.


  • Test

    100% Continuity test

    No mismatch, No Conductor break, No circuits shorts, No isolation hurts

    Spot check according to the ANSI/ASQ Z1.4-2008 Standard

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  • Packing

    Our standard packaging involves using a 45*30*25cm carton that effectively secures diverse products while weighing around 1kg for convenient handling. Additionally protected by a waterproof PE bag against external factors. We acknowledge individual customer preferences and offer customizable options such as added cushioning materials, personalized labels, or alternative packaging choices to ensure satisfaction.


  • Shipping

    We support Express way, door-to-door service, low tariff, also support ship by Air, by sea.

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How to Custom Your Wiring Harness

1715391162438397

FAQ

1. How to customized my own products?
Send your sample or drawing/schematic requests → Feedback with quotation(1~3days) → Confirm quotation and make deposit payment → Make overmold if needed (7 days) → Mold test → Making samples(1~3 days) → Samples test(Approval) → place order for Mass production(2~3weeks) → Quality checking → Packing → Delivery → After Service → Repeat Order.
2. Can you provide us with samples?
We specialize in customized designs and made Samples are available free of charge(Value below $5.00 per unit, final costs depend on real needs) Sample lead time 3~10 working days
3. What delivery time for the regular order?
We deliver quality products on time every time, within 30 days of receiving confirmed orders. We support customers picking up goods from our factory directly.
4. What payment do you support?
T/T, Credit Card, and PayPal are available.
5. Can you help export goods to us?
We support Door-to-Door Delivery Services, small packages by Express like DHL, FedEx, UPS, etc. large volume shipping by air, sea, and train. We support customs and tax clearance, and small value no customs duties.
6. What is the warranty policy?
After Sales Service:Continuous and satisfactory service for repair or replacement, Strong support for failure analysis. Warranty Time:1~3 years.
7. HelpBuy Support:
If you require procurement assistance from other factories and consolidation of all goods into a single batch shipment, we can offer our buying service to help facilitate the process and ensure proper packing for shipping to your location.
8. Warehouse Support:
You order from us but do not require all goods to be shipped at once, we are able to assist in separating multiple batches according to your preference and ship them to you in any desired quantity.

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HOOHA WIRE AND CABLE PRODUCTS
Hooha Harness is a leading contract manufacturer dedicated to providing custom wire harnesses, over-mold cables, DC power cables, and wire & cable harness assembly service.
CONTACT US

Address: 920, No.13, Baida West Road, Humen Town, Dongguan City, Guangdong Province, China. 523000

Whatsapp: +86-13532747009

Tel: +86-0769-89212228

Phone: +86-13532747009

Email: sales@hoohawirecable.com

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